When cutting Corian, it is important to use the proper tools and techniques to avoid chipping or cracking the material. A circular saw with a carbide-tipped blade is the best tool for cutting Corian, as it will create a smooth, clean cut. A
Corian is pretty easy to cut. You can use a jigsaw with a fine tooth blade or even a high quality hand saw. If you wont see the cuts after you install the new range, you can attack it with a recipricating saw.
Attach a triple chip blade and made of tungsten carbide to your saw. You can use any kind of circular saw to cut Corian, but the blade has to be a triple chip blade made out of tungsten carbide. Any other sawblade can damage your Corian or your circular saw.
Despite its durability and extreme density, Corian can be cut and shaped with some woodworking tools. Carbide-tipped blades and bits, available for most power saws, routers and drills, are best for shaping Corian.
Corian can be cut with a fine tooth circular saw or a router. Or you can use a belt sander.
Slow, controlled cuts will yield the best results. Use a saw for long cuts – If you need to make a long cut in Corian, it's best to use a hand saw or power saw equipped with a fine-toothed blade. This will help prevent chipping and cracking.
Solid surface router bits are excellent for materials made by Wilsonart®, Avonite®, Gibraltar®, Corian®, Delrin® & more. Solid surface bits sold at Toolstoday.com are made by Amana Tool®, the leading manufacturers of high quality wood cutting tools.
Keep nail polish remover, bleach, detergent, permanent markers or inks, and oil soaps away from your Corian® Quartz.
Do not make cuts with an oscillating tool. Core drilling should be cut from the face to the back. To avoid chipping on the back of the workpiece, stop 2 mm (1/16") from the bottom and complete plug removal by hammering from the side opposite the hole.
The inserts should be installed according to the manufacturer's instructions. Screws should never be inserted directly into Corian® solid surface.
Hanex worktops are generally less expensive than Corian. Other alternatives to Corian include LG Hausys HI-MACS Solid Surface, Lotte Staron and, Porcelanosa KRION.
Use a low-speed lambswool polisher and buff the entire surface with Corian polish, car polish or cutting compound, until the gloss is restored. Wash off any residual polish and wipe the countertop dry with a soft cloth.
Corian is designed to be highly durable, and even if it becomes scratched or chipped this solid surface material is long-lasting and easily repairable. Although used mainly for kitchen worktops and bathrooms, Corian has many uses. It has even been applied to building exteriors for a chic modernist look!
Regardless of the type of circular saw, all saws must: Be heavy-duty. Have triple-chip blades of tungsten carbide which should be used only for cutting Corian® solid surface. Have blades with hook angle of -5 degrees to +10 degrees and be described as “for cutting hard plastics.”
Inadequate support during installation can lead to cracks, especially if heavy objects are placed on unsupported areas. Ensure that your countertop is installed with adequate structural support to prevent cracking. Professional solid surface installation will guarantee you don't have to worry about cracks.
Corian countertops cost $26 to $65 per square foot for materials, varying based on finish (matte or glossy) or different types.
Corian (designed by DuPont) was the first solid surface material to appear on the market. It was first sold in 1971 in only one color. The brand still exists and now manufacturers more than 100 colors. The material is stain-resistant due to its non-porous nature, a useful characteristic for a kitchen counter.
Which tools are best for cutting Corian? Du-Pont stress that router bits should be at least tipped with Tungsten carbide however we recommend a Solid Carbide Single O flute Upcut Spiral Tool as the upcut spiral allows for greater chip removal . Tools made from solid carbide offer a smoother finish.
Depending on depth of scratches begin sanding with 120 or 150 grit paper. It is important to follow the sanding path “North – South, East – West” as detailed below for each sanding step. Sand with 180 grit and clean top with denatured alcohol or water. If scratches remain, Repeat Step 3.
Corian: The Cons
Corian is not the most durable countertop surface out there and is prone to scratches and heat damage. Corian typically does not have the glossy appearance or feel that some people prefer.
Yes, Corian® can be cut with woodworking tools like a circular saw or a jigsaw. For a circular saw, it is important to use a triple chip grind blade made of tungsten carbide and, for a jigsaw, you should use a fine-tooth down-cutting blade.
Use the recommend DuPont™ Joint Adhesive, DuPont™ Joint Adhesive 2.0, or Corian® Joint Adhesive color for the best color match. Never attempt any seam that is not a proper fit and is not thoroughly cleaned and color-matched.
Corian® is drillable with standard drill bits and hole saws and is moderately difficult to break.
American Made Quality at Factory Direct Prices. "Spoilboard" bits are used in CNCs to surface a waste board and establish a surface parallel to the router carrier.
Design: These bits have straight flutes or cutting edges. They resemble a drill bit but are designed for lateral movement as well as plunging. Cutting Action: Straight plunge bits cut in a chopping motion.