The answer: No.
Since R410A refrigerant is charged under higher pressure, charging an R22 system with it will increase the force within the coolant lines. The pressure can become high enough for parts of the system to rupture. At the very least, leaks will occur. Mixing refrigerants is not an option either.
The operational pressure of the refrigerant R410A becomes higher compared to R22. In the worst case, a lack of compressive strength may lead to piping explosion.
R-22 uses simple mineral oil, non-toxic, safe, stable, etc. while R-410a uses a somewhat exotic Poly o Ester (POE) oil typically found in jet turbine engines. The refrigerant used MUST match the oil present in the system, which is one reason why you can't replace the R-22 with R410a in a system.
So… what refrigerant can be mixed with R-22? None. You can't mix refrigerants.
An R-22 Refrigerant Replacement for Direct Expansion Refrigeration. Freon™ MO29 (R-422D) refrigerant is a low-toxicity, non-ozone depleting hydrofluorocarbon (HFC) replacement for R-22.
To retrofit an R-22 system with R-410A system your line set must not be more than 25-50 feet in total distance. If the line set is longer than this, you will have to replace the line set with larger lines.
When you replace an air conditioner or heat pump and upgrade from R-22 to R-410A, the ideal solution is to replace your refrigerant lines. This is because the mineral oil used in R-22 systems is not compatible with the new R-410A refrigerant and oil.
How much will an R-22 to R-410A conversion cost? The actual cost will depend on many things, including where you live, but most of the time R-22 conversions start at around $2,000 and go up from there. The higher end of that range is somewhere around $4,500 to $4,600.
R-410A PHASE-DOWN TIMELINE
In 2024, we will jump to a 40% decrease in production. We will reach a 70% decrease by 2029. In 2034, we will see 80% less R-410A being produced than it is today, and the phase-down will end in 2036 with another 5% reduction.
"Hey Dan, do I need to change the TXV valve when switching the outdoor condenser from R-22 refrigerant to R410A?" Yes, you are going to have to change out the TXV. Why? Well, R410A works at a different temperature and a different pressure than R-22. If you don't change it then it's not going to boil off correctly.
In 2010, the U.S. stopped the sale of newly manufactured residential air conditioning units and heat pumps that use R-22 because of its particularly harmful impact on the ozone layer when released into the air. On January 1, 2020, the U.S. Environmental Protection Agency (EPA) banned the production and import of R-22.
Tube-side materials in R-410A coils need to be thicker due to the higher operating pressures associated with R-410A relative to R-22. We're not arguing that there's not a difference in operating pressure between the two. There is – roughly 130 PSI for R-410A evaporators compared to about 70 for R-22.
In fact, R410A can cool a room slightly faster with less energy. Efficient performance is a significant benefit of R410A. However, it works the same way as R22 in absorbing heat to provide cooling. But R410A doesn't make a room any colder than its predecessor.
I think it is important to remember that R22 and r410a are made of the same chemicals just in different ratios. Though the oils are different, Mineral and Polyester are not going to contaminate each other. They will not mix but that does not cause a problem.
R-22 conversion is a process wherein an HVAC professional retrofits an old HVAC system to work using the R410A refrigerant rather than the phased-out R-22. You can't simply replace the refrigerant, because the two systems operate differently.
The alterations will affect the air conditioning unit. Although they're both refrigerants, the higher efficiency of R-410A requires an upgrade to the equipment. For example, plan to replace the refrigerant tubing, the evaporator, condenser, and compressor. Other components might also need updates.
You cannot just switch refrigerants because R410-A and R-22 have different chemical properties. R410-A operates at a higher pressure. If you put R410-A into an R-22 system, the parts will rupture due to the increased force. You can convert your current system to one that runs on R-410A, but the cost will be high.
Systems that use R-410A also use synthetic oil for lubrication, rather than mineral oil like in R-22 systems. The synthetic oil is more soluble, making the whole system more efficient. Therefore, R-410A works better than R-22 and has more efficient systems.
So what the manufacturer recommends, the best option, is if you're going to go from an R22 unit to an R410 unit, that you should have your line set replaced at the same time. So everything is new. There's no contamination, there's no possibility of contamination.
Never mix refrigerants, or "top off" a system running on R-22 with a 400-Series blend. Once the R-22 is removed and the new refrigerant is charged into the unit, the system can be topped off with the new refrigerant.
The information below will try to dispel some of these myths. Arkema recommends using Forane® 427A (R427A) - The EASY RETROFIT™ for your r-22 retrofit solution. When it comes to drop-ins, the truth is that there are none. The hope of “drop-in” refrigerants has become common over the years.
The refrigerants have very different heat-transfer properties and use chemically incompatible lubricating oils, so they aren't interchangeable and can't be mixed. Transitioning one unit to the next could require replacing the compressor, evaporator and condenser, along with potentially replacing their copper lines.
Deciding whether to install a new refrigerant line set during an HVAC installation is kind of like getting a new range. If your existing line set meets manufacturer specifications for the new HVAC system, you can usually reuse it. But if it doesn't meet those specifications, you'll probably need a new one.
ACHR NEWS: As a mildly flammable refrigerant, R-454B can't be retrofitted into existing R-22 and R-410A systems.