R-22 uses simple mineral oil, non-toxic, safe, stable, etc. while R-410a uses a somewhat exotic Poly o Ester (
Also known as Freon, R22 was banned due to its contribution to ozone layer depletion and ecological harm. Freon is becoming scarcer and more expensive as a result. The new standard, R410A, is more environmentally friendly but cannot be substituted for R22 refrigerant.
The operational pressure of the refrigerant R410A becomes higher compared to R22. In the worst case, a lack of compressive strength may lead to piping explosion.
When you replace an air conditioner or heat pump and upgrade from R-22 to R-410A, the ideal solution is to replace your refrigerant lines. This is because the mineral oil used in R-22 systems is not compatible with the new R-410A refrigerant and oil.
Freon MO99 is the gold standard for R-22 alternatives and was developed by the same scientists who engineered Freon R-22. The benefits of Freon MO99 include: Capacity — The ability of Freon MO99 to heat or cool a given space is closer to Freon R-22 than any other refrigerant on the market.
The information below will try to dispel some of these myths. Arkema recommends using Forane® 427A (R427A) - The EASY RETROFIT™ for your r-22 retrofit solution. When it comes to drop-ins, the truth is that there are none. The hope of “drop-in” refrigerants has become common over the years.
As R-410A is phased out, A2L refrigerants are emerging as the primary alternatives due to their lower Global Warming Potential (GWP) and reduced environmental impact. Refrigerants like R-32 and R-454B are leading the charge, offering a GWP that is significantly lower than R-410A.
Systems that use R-410A also use synthetic oil for lubrication, rather than mineral oil like in R-22 systems. The synthetic oil is more soluble, making the whole system more efficient. Therefore, R-410A works better than R-22 and has more efficient systems.
How much will an R-22 to R-410A conversion cost? The actual cost will depend on many things, including where you live, but most of the time R-22 conversions start at around $2,000 and go up from there. The higher end of that range is somewhere around $4,500 to $4,600.
Out with R-22, In with R-410A
By January 1, 2010, there was a ban on the production and import of R-22. As a result, manufacturers of heat pump and air conditioning equipment redesigned their systems to accommodate R-410A, a chlorine-free refrigerant compared to R-22.
Tube-side materials in R-410A coils need to be thicker due to the higher operating pressures associated with R-410A relative to R-22. We're not arguing that there's not a difference in operating pressure between the two. There is – roughly 130 PSI for R-410A evaporators compared to about 70 for R-22.
Because R-22 depletes the ozone layer, production and import was further limited in 2010. In 2020, R-22 will no longer be produced or imported. After 2020, only recovered, recycled, or reclaimed supplies of R-22 will be available. The production (not use) of R-22 is being phased out.
"Hey Dan, do I need to change the TXV valve when switching the outdoor condenser from R-22 refrigerant to R410A?" Yes, you are going to have to change out the TXV. Why? Well, R410A works at a different temperature and a different pressure than R-22. If you don't change it then it's not going to boil off correctly.
In fact, R410A can cool a room slightly faster with less energy. Efficient performance is a significant benefit of R410A. However, it works the same way as R22 in absorbing heat to provide cooling. But R410A doesn't make a room any colder than its predecessor.
If you do have to replace the gas in your air con, you should use an approved hydrofluorocarbon (HFC) alternative. The most common HFC refrigerants used as a replacement for R22 include: R134a. R404a.
The replacements for R-410A are the two A2Ls, Forane® R-32 and R-454B. Forane® R-32 can be used in new equipment designed specifically for mildly flammable refrigerants as a replacement for R-410A equipment. Its low density allows for the use of a smaller refrigerant charge.
R-22 uses simple mineral oil, non-toxic, safe, stable, etc. while R-410a uses a somewhat exotic Poly o Ester (POE) oil typically found in jet turbine engines. The refrigerant used MUST match the oil present in the system, which is one reason why you can't replace the R-22 with R410a in a system.
To retrofit an R-22 system with R-410A system your line set must not be more than 25-50 feet in total distance. If the line set is longer than this, you will have to replace the line set with larger lines.
A NJ Tech Explains. The answer: No. Putting R-410A refrigerant into an AC unit that was designed to use R-22 will cause the unit to die soon after it tries to run.
As you might imagine, this isn't going to go well for your air conditioner or heat pump. Long story short? Never mix R-22 and R-410a. Unless of course you are looking to destroy your HVAC system, then, by all means, go live that dream.
The chief drawback of R-410A is its Global Warming Potential. While the Montreal Protocol sought to eliminate substances with the potential to deplete the ozone layer, most refrigerants developed in response to the treaty are not altogether environmentally unharmful.
The lifespan of R410A refrigerant is typically 10-15 years, depending on its usage and maintenance. Proper installation and maintenance can extend the life of the refrigerant significantly, while improper use or lack of maintenance can significantly decrease its lifespan.
ComStar's RS-53 (R470A) is the world's only drop-in retrofit replacement for existing R410a systems. At 909, RS-53 has a GWP that is effectively 56% lower than R410a. Additionally, RS-51 (R470B) has a GWP of 717 which is 80% lower than R404a, R507 and half of R448A and R449A.
In 2010, the U.S. stopped the sale of newly manufactured residential air conditioning units and heat pumps that use R-22 because of its particularly harmful impact on the ozone layer when released into the air. On January 1, 2020, the U.S. Environmental Protection Agency (EPA) banned the production and import of R-22.
Regulatory Changes: As the phase-out continues to restrict production levels and importation, the R-410A price will likely increase. Manufacturing Costs: Fluctuations in the cost of raw materials and manufacturing can also influence the price of refrigerants.