Use tungsten carbide blades with correct blade configurations, referring to Table C-1. The correct tools are essential for cutting Corian® Solid Surface to ensure that no chipping occurs and that all cuts are neat and clean.
Corian is a plastic material and can be cut cleanly with a 40 -60 tooth carbide blade.
Corian is pretty easy to cut. You can use a jigsaw with a fine tooth blade or even a high quality hand saw. If you wont see the cuts after you install the new range, you can attack it with a recipricating saw.
8 TPI Special for Solid Surface T-Shank Jig Saw Blades.
Keep nail polish remover, bleach, detergent, permanent markers or inks, and oil soaps away from your Corian® Quartz.
Corian is a branded name used in reference to solid surface countertops. These surfaces are a step up from laminate but still lack the durability and aesthetics that would allow them to compete with natural stone such as quartz. This is one of the primary reasons Corian offers poor resale value compared to quartz.
In terms of durability, Corian tends to be more easily damaged by hot surfaces than natural stone. It's also more prone to scratches than surfaces like quartz and granite. Laminate has been a widely used countertop material since the 1950s.
The inserts should be installed according to the manufacturer's instructions. Screws should never be inserted directly into Corian® solid surface.
Which tools are best for cutting Corian? Du-Pont stress that router bits should be at least tipped with Tungsten carbide however we recommend a Solid Carbide Single O flute Upcut Spiral Tool as the upcut spiral allows for greater chip removal . Tools made from solid carbide offer a smoother finish.
The Bosch T101BR jigsaw blade is an ideal choice for cutting laminate materials. The blade cuts on the down stroke, not on the upstroke, the “R” in the product code referring to its “reversed” teeth. This is a popular blade often referred to as a worktop blade.
Even though Corian® is very hard and durable, it is not actually made of stone, making a diamond blade unnecessary. A tungsten carbide triple chip grind blade works best for cutting Corian®.
Corian is the heavier, solid-feeling alternative to laminate and tile. You'll also need to be comfortable with occasionally sanding out light scratches with fine-grit sandpaper or hiring countertop technicians to do so.
Use a low-speed lambswool polisher and buff the entire surface with Corian polish, car polish or cutting compound, until the gloss is restored. Wash off any residual polish and wipe the countertop dry with a soft cloth.
A circular saw with a carbide-tipped blade is the best tool for cutting Corian, as it will create a smooth, clean cut. A jigsaw can also be used, but it is more likely to chip the material. Before cutting, be sure to mark your cut line with a pencil or tape so you know where to make your cut.
The best circular saw blade for a straight cut through laminate counter top is one with many fine teeth — at least 40. Blades with carbide tips tend to last longer than regular steel. In addition, you should choose a narrow blade, or one with thin kerf, as it's called in saw talk [source: Out of the Woodwork].
Triple chip blades
The teeth are not angled across the top, and the corners of alternating teeth are beveled. This helps protect the brittle carbide teeth from being damaged or prematurely worn by hard materials.
Attach a triple chip blade and made of tungsten carbide to your saw. You can use any kind of circular saw to cut Corian, but the blade has to be a triple chip blade made out of tungsten carbide. Any other sawblade can damage your Corian or your circular saw.
Durability: Corian is more durable and can withstand impacts and scratches better than laminate.
Plunge-cutting should only be done with a plunge router and router bits with bottom cut facilities.
Corian® can be glued to wood or plywood to provide many unique design applications. Silicone is best used where movement and cushioning are required in the Corian®.
Over time Corian can crack — sometimes even splitting at the seam where it joins to the sink or to other pieces of countertop.
This material is designed to withstand everyday wear and tear and last for decades, usually up to 50 years, without the need for major repair or replacement. However, should it be damaged, the solid surface can be repaired in the event of minor damage.
Some consumers may simply prefer the visual appeal of other materials over Corian, irrespective of its practicality, leading to a decline in its perceived stylishness among certain demographics.